General Proposal for the Manufacturing equipment
In day to day life of a human being, there exist an important asset that tends to make work easier for them; this is achieved through the use of machines. Machines are vital components of the factory set up. They normally make work easier and make people achieve their desired goals in their work place. There do exist different categories of machines with different functionalities within a given factory set up. Machines normally makes work easier and makes the means of production to be faster and high yield of products than relying on the slow pace of the human operation. The following are the main purpose of the equipment that makes them facilitates the production and processing services within the factory to be faster are:
- They provide the company with enough capacity for production purposes.
- The issues of material handling are also reduced to a larger extent by human being, making the processing faster.
- The use of manufacturing equipment does allow a very high level of labor, machine and even the necessary space utilization and productivity level.
- Equipment do Provide adequate volume capacity and product flexibility.
Machines are believed to be the backbone of every nation that relies on the food production. This is due to the fact that they lead to high yield in terms of production. This in turn helps to uplift the status of a given nation since they lead to employment opportunities and hence reduces the level of unemployment hence the living standard of the people elevated finally. At some points, it is required that for the economy of a given country to rise above a given level, then the level of unemployment has to be dealt with accordingly, with this the living status of the people shall have been lifted.
For mass production to be realized by a given company or organization, the company should independently take the responsibility of evaluating the strength of his mass production process. the company should run a trial production to institute whether the existing mass production process is able to manufacture the products to the customer’s required quality and the number of items needed by the client in general without any deficit, for a specified period of time, or in other aspects providing the customers with the correct services.
Equipment manufacturing industry in some language refers to the floorboard of the manufacturing industry, this kind of equipment normally provides technical support for the sake of the national economy and security at large, including seven categories of the equipment and their common use in the factories, these includes like the case of the metal products equipment, general equipment normally for general use within the factory or in the workplace, special equipment, transportation equipment for transport and transit of goods and other valuable factory goods and services, electrical equipment, electronics and communication equipment that aide in relaying information to various clients and factory members in general, instruments and cultural office.
The different types of manufacturing machines are like the case of the Computer numerical control machines these types of machines are normally automated milling machines that make industrial components without the intervention of the human being. They operate by a set of coded commands sent from an internal computer and execute a command to the machine to fabricate parts accurately and swiftly without or minimal defects.
These computer numeric control machines are commonly used industrially in manufacturing sector. Every university is set to produce qualified and competent engineers in the manufacturing field and thus measures have to be put in place to ensure such students are aware and are capable of using such machines. Universities should ensure they equip their labs with the relevant manufacturing computer numerical control machines to enable production of the set designs. Some of the advanced computer numerical control machines that can be used in the university include milling machines and grinders.
A tool grinder does the role of shaping and finishes various types of metal tools, parts, and equipment in the labs. These modern tool grinders are responsible for programming, operating and maintaining factory equipment. Though some complicated and delicate jobs must be performed by hand, a tool grinder need to adept at sculpting, filling, and polishing metal parts with assistance from hand tools that is operator. The operator goes ahead to perform inspection on the finished parts, tools and equipment to ensure they are correctly built.
A milling machine operator feeds the material over a device called a milling cutter. The cutter’s teeth slices through the material to form the desired shape immediately the material is fed past the cutter. The cut can be made exact by making the movement of the cutter to less than 0.025 millimeters by use of gadgets like precision ground slice and lead screws. It also contains a spindle axis that holds the cutter in place. Most machines come with a worktable that is used to support and feed the material; the modern worktables are power-operated. These modern milling machines are also equipped with self-contained electric drive motor and a coolant system.
The operator needs to be detail-oriented and persistent. He or she takes precise measurement and uses a variety of tools and technique to grind, hammer, file and shape raw materials into finished parts. The operator as well need to identify missing, damaged or defective parts and tools and finally the operator should test a tool before taking it to the end user. Tool grinders have the advantage of producing the exact shape of a designed tool. It should be integrated with laser cutters, polishers, saws, and other specialized parts to produce quality and efficient tools or parts.
A milling machine is commonly used in metalworking factories. The milling machine shapes solid products by eliminating excess material to come up with a finished item. Milling machines are used for complex cutting operations such as slot cutting, threading, and rabbeting to routing, and drilling. It also serves the purpose of die sinking, which is shaping a steel block to serve various functions such as molding plastics. A milling machine has the capability of cutting variety of metals from aluminum to steel. When cutting softer materials the machine is set at higher speeds and slower speeds for harder materials as it requires lesser amounts of material to be milled.
For the case another category of manufacturing equipment like the milling machines which is still very vital for the production purposes, they are in the first place of different types and perform different functions at the same time. They differ in terms of sizes ranging from the smallest to the biggest or in other term with reference to their range in size, they range from micro, mini and at some point referred to as bench top to floor standing, large and gigantic. Their shapes are also a major concern since they are normally coming in different shapes and basically suited for different purposes. The shapes are in form of being flat, angular, curved or irregular surfaces depending with their production purpose specification and the kind of products they are applied in.
They can have either a vertical or horizontal orientation .A vertical milling machine has its spindles axis placed vertically while that of a horizontal machine is placed horizontally. Modern milling machine is operated digitally using a computer numerical control. A modern milling machine comprises of two additional axes in addition to the traditional X, Y and Z axes. The extra axes allows for greater flexibility and more precision. The advantage of the modern milling machines eliminates the need of a machine operator thus saves greatly on costs and exposure to accidents.
Conclusion
In conclusion, machines are vital components in most of the factory set up. They make work easier and at some points enable the company yield to double as compared to a situation where human labor is in full control.
Reference
Grewal, S. Manufacturing Process Design and Costing: An Integrated Approach. London: Springer, 2011. Internet resource.
Swift, K G, and J D. Booker. Manufacturing Process Selection Handbook: From Design to Manufacture. Burlington: Elsevier Science, 2013. Internet resource.
