Q.1. The most important argument for a stable schedule is that Lean is not very capable of dealing with a situation where sudden changes in production levels occur, since this affects the other entities in the system. For instance, given a stable process, a sudden change would either lead to stoppage in some part of the assembly, or another such problem. This would lead to a stoppage of work throughout the line. Since the lean system works on a ‘just in time’ concept, suppliers would also be affected since inventory gets shipped from the supplier’s side only when required. Thus, a stable schedule becomes paramount ...
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